ViewDesignEngine/tests/curves/test_surface_analysis.cpp

#include <gtest/gtest.h>
#include "vde/curves/surface_analysis.h"
#include "vde/curves/nurbs_curve.h"
#include "vde/curves/nurbs_surface.h"
#include "vde/brep/modeling.h"
#include <cmath>

using namespace vde::curves;
using namespace vde::core;
using namespace vde::brep;

// ---------------------------------------------------------------------------
//  Helpers
// ---------------------------------------------------------------------------

/// Create a planar NURBS surface on XY plane over [0,1]×[0,1]
static NurbsSurface plane_surface() {
    std::vector<std::vector<Point3D>> grid = {
        {Point3D(0,0,0), Point3D(0,1,0)},
        {Point3D(1,0,0), Point3D(1,1,0)}
    };
    return NurbsSurface(grid, {0,0,1,1}, {0,0,1,1},
                        {{1,1},{1,1}}, 1, 1);
}

/// Create a simple NURBS curve (line)
static NurbsCurve line(const Point3D& a, const Point3D& b) {
    return NurbsCurve({a, b}, {0, 0, 1, 1}, {1, 1}, 1);
}

/// Create a cubic NURBS curve (parabola-like)
static NurbsCurve cubic_curve() {
    return NurbsCurve(
        {Point3D(0,0,0), Point3D(1,2,0), Point3D(2,1,0), Point3D(3,0,0)},
        {0,0,0,0,1,1,1,1},
        {1,1,1,1},
        3);
}

// ---------------------------------------------------------------------------
//  Test: CurvatureMap
// ---------------------------------------------------------------------------

TEST(SurfaceAnalysisTest, CurvatureMap_PlaneIsDevelopable) {
    auto surf = plane_surface();
    auto cm = curvature_map(surf, 20, 20);

    EXPECT_EQ(21, static_cast<int>(cm.grid.size()));
    EXPECT_EQ(21, static_cast<int>(cm.grid[0].size()));

    // Plane: Gaussian curvature ≈ 0, Mean curvature ≈ 0
    EXPECT_NEAR(cm.min_gaussian, 0.0, 1e-9);
    EXPECT_NEAR(cm.max_gaussian, 0.0, 1e-9);
    EXPECT_NEAR(cm.min_mean, 0.0, 1e-9);
    EXPECT_NEAR(cm.max_mean, 0.0, 1e-9);

    EXPECT_TRUE(cm.is_developable());
}

TEST(SurfaceAnalysisTest, CurvatureMap_GridDimensions) {
    auto surf = plane_surface();
    auto cm = curvature_map(surf, 5, 8);

    EXPECT_EQ(6, static_cast<int>(cm.grid.size()));     // res_u+1
    EXPECT_EQ(9, static_cast<int>(cm.grid[0].size()));  // res_v+1
    EXPECT_EQ(5, cm.res_u);
    EXPECT_EQ(8, cm.res_v);
}

// ---------------------------------------------------------------------------
//  Test: Zebra Stripe
// ---------------------------------------------------------------------------

TEST(SurfaceAnalysisTest, ZebraStripe_OutputDimensions) {
    auto surf = plane_surface();
    auto zs = zebra_stripe(surf, Vector3D(1, 0, 0), 15, 10);

    EXPECT_EQ(16, static_cast<int>(zs.intensity.size()));
    EXPECT_EQ(11, static_cast<int>(zs.intensity[0].size()));
    EXPECT_EQ(15, zs.res_u);
    EXPECT_EQ(10, zs.res_v);

    // Check light direction is normalized
    EXPECT_NEAR(zs.light_direction.norm(), 1.0, 1e-12);
}

TEST(SurfaceAnalysisTest, ZebraStripe_IntensityRange) {
    auto surf = plane_surface();
    auto zs = zebra_stripe(surf, Vector3D(0, 0, 1), 10, 10);

    for (size_t i = 0; i < zs.intensity.size(); ++i) {
        for (size_t j = 0; j < zs.intensity[i].size(); ++j) {
            double val = zs.intensity[i][j];
            EXPECT_GE(val, 0.0);
            EXPECT_LE(val, 1.0);
        }
    }
}

// ---------------------------------------------------------------------------
//  Test: Curvature Comb
// ---------------------------------------------------------------------------

TEST(SurfaceAnalysisTest, CurvatureComb_StraightLine) {
    auto c = line(Point3D(0, 0, 0), Point3D(10, 0, 0));
    auto comb = curvature_comb(c, 20);

    EXPECT_EQ(21, static_cast<int>(comb.points.size()));
    // Straight line has zero curvature
    EXPECT_NEAR(comb.min_curvature, 0.0, 1e-12);
    EXPECT_NEAR(comb.max_curvature, 0.0, 1e-12);
}

TEST(SurfaceAnalysisTest, CurvatureComb_NonzeroCurvature) {
    auto c = cubic_curve();
    auto comb = curvature_comb(c, 100);

    EXPECT_EQ(101, static_cast<int>(comb.points.size()));
    // Cubic curve has non-zero curvature
    EXPECT_GT(comb.max_curvature, 0.0);
    // Scale should be auto-computed
    EXPECT_GT(comb.scale, 0.0);
}

// ---------------------------------------------------------------------------
//  Test: Deviation Analysis
// ---------------------------------------------------------------------------

TEST(SurfaceAnalysisTest, DeviationAnalysis_IdenticalPlanes) {
    auto s1 = plane_surface();
    auto s2 = plane_surface();
    auto result = deviation_analysis(s1, s2, 10);

    EXPECT_EQ(100u, result.sample_count);
    // Identical planes: deviation ≈ 0
    EXPECT_NEAR(result.rms, 0.0, 1e-6);
    EXPECT_NEAR(result.mean_absolute, 0.0, 1e-6);
}

TEST(SurfaceAnalysisTest, DeviationAnalysis_OffsetPlanes) {
    auto s1 = plane_surface();

    // Same plane shifted up by 1 in Z
    std::vector<std::vector<Point3D>> grid2 = {
        {Point3D(0,0,1), Point3D(0,1,1)},
        {Point3D(1,0,1), Point3D(1,1,1)}
    };
    auto s2 = NurbsSurface(grid2, {0,0,1,1}, {0,0,1,1},
                           {{1,1},{1,1}}, 1, 1);

    auto result = deviation_analysis(s1, s2, 10);

    EXPECT_NEAR(result.max_positive, 1.0, 0.05);
    EXPECT_NEAR(result.rms, 1.0, 0.05);
}

// ---------------------------------------------------------------------------
//  Test: Draft Face Angle
// ---------------------------------------------------------------------------

TEST(SurfaceAnalysisTest, DraftAngle_HorizontalPlaneVerticalPull) {
    auto surf = plane_surface();
    // Horizontal plane (normal = +Z), vertical pull (+Z) → angle = -π/2
    // (face normal parallel to pull: face is perpendicular to opening)
    double angle = draft_face_angle(surf, 0.5, 0.5, Vector3D(0, 0, 1));
    EXPECT_NEAR(angle, -M_PI_2, 1e-6);
}

TEST(SurfaceAnalysisTest, DraftAngle_PullPerpendicularToNormal) {
    auto surf = plane_surface();
    // Horizontal plane (normal = +Z), pull in X → face parallel to pull → angle ≈ 0
    double angle = draft_face_angle(surf, 0.5, 0.5, Vector3D(1, 0, 0));
    EXPECT_NEAR(angle, 0.0, 1e-6);
}

TEST(SurfaceAnalysisTest, DraftAngle_BrepModel) {
    auto box = make_box(10, 10, 10);
    // Top face has normal ≈ +Z, pull +Z → angle ≈ -π/2
    double angle = draft_face_angle(box, 0, Vector3D(0, 0, 1), 5);
    EXPECT_NEAR(std::abs(angle), M_PI_2, 0.01);
}