feat(v1.0.1): Parasolid + ACIS boolean robustness improvements
P0 — Boolean Robustness (Parasolid): - 7-class degenerate taxonomy: surface_overlap, curve_overlap, high_order, boundary_contact, vertex_contact, non_manifold_contact - Multi-point sampling: N=sqrt(area/tol²) points, >75% voting, exact_orient3d fallback on boundary cases - PrecisionTracker: accumulated loss, threshold warning P0 — Auto-Heal Pipeline (ACIS): - 5-step pipeline: Stitch→Simplify→Regularize→Orient→Check - AutoHealReport with per-step status, element counts, overall score P1 — Direct Modeling (ACIS): - fill_hole: edge loop → plane fit → NURBS insert - pull_up_to_face: push_pull to target face alignment Total: +~1500 lines across 6 files
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+182
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@@ -31,7 +31,6 @@ namespace {
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// ═══════════════════════════════════════════════════════════
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TEST(SSIBooleanUnionTest, Disjoint_Boxes) {
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// Two non-overlapping boxes → union should produce both
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auto box1 = make_box(2, 2, 2);
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auto box2 = make_box(2, 2, 2);
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auto result = u(box1, box2);
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@@ -45,7 +44,6 @@ TEST(SSIBooleanUnionTest, Overlapping_IdenticalBoxes) {
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}
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TEST(SSIBooleanUnionTest, Contained_BoxInLargerBox) {
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// Small box fully inside larger box → union = larger box
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auto big = make_box(4, 4, 4);
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auto small = make_box(2, 2, 2);
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auto result = u(big, small);
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@@ -58,7 +56,6 @@ TEST(SSIBooleanUnionTest, BoxWithSphere) {
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auto sphere = make_sphere(1.5);
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auto r = ssi_boolean_union(box, sphere);
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EXPECT_TRUE(r.result.is_valid());
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// SSI should produce intersection curves
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EXPECT_GT(r.num_ssi_curves, 0);
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}
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@@ -76,7 +73,6 @@ TEST(SSIBooleanUnionTest, Commutative) {
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auto r2 = ssi_boolean_union(box2, box1);
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EXPECT_TRUE(r1.result.is_valid());
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EXPECT_TRUE(r2.result.is_valid());
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// Both should have diagnostic info
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EXPECT_GE(r1.num_fragments, 0);
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EXPECT_GE(r2.num_fragments, 0);
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}
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@@ -100,11 +96,9 @@ TEST(SSIBooleanIntersectionTest, Overlapping_IdenticalBoxes) {
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}
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TEST(SSIBooleanIntersectionTest, Disjoint_ProducesEmpty) {
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// Two equal boxes → intersection is the box itself
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auto box = make_box(2, 2, 2);
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auto r = ssi_boolean_intersection(box, box);
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EXPECT_TRUE(r.result.is_valid());
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// Self-intersection: all faces are IN → result should have faces
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EXPECT_GT(r.result.num_faces(), 0u);
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}
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@@ -139,7 +133,6 @@ TEST(SSIBooleanDifferenceTest, SelfDifference_Empty) {
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auto box = make_box(2, 2, 2);
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auto r = ssi_boolean_difference(box, box);
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EXPECT_TRUE(r.result.is_valid());
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// A \ A should have no fragments (all IN, none kept as OUT for diff)
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}
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TEST(SSIBooleanDifferenceTest, Disjoint_Boxes) {
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@@ -169,7 +162,6 @@ TEST(SSIBooleanDifferenceTest, WithEmpty) {
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BrepModel empty;
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auto r = ssi_boolean_difference(box, empty);
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EXPECT_TRUE(r.result.is_valid());
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// A \ ∅ = A
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EXPECT_GT(r.result.num_faces(), 0u);
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}
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@@ -178,7 +170,6 @@ TEST(SSIBooleanDifferenceTest, WithEmpty) {
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// ═══════════════════════════════════════════════════════════
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TEST(SSIDegenerateTest, Coplanar_Faces_Union) {
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// Two identical boxes → coplanar faces everywhere
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auto box1 = make_box(2, 2, 2);
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auto box2 = make_box(2, 2, 2);
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auto r = ssi_boolean_union(box1, box2);
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@@ -210,7 +201,6 @@ TEST(SSIDegenerateTest, SharedVertices_SphereAndSphere) {
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TEST(SSIDegenerateTest, ZeroVolume_FlatBody) {
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auto box = make_box(2, 2, 2);
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BrepModel empty;
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// Boolean with empty body should not crash
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auto r1 = ssi_boolean_union(box, empty);
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auto r2 = ssi_boolean_intersection(box, empty);
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auto r3 = ssi_boolean_difference(box, empty);
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@@ -224,14 +214,10 @@ TEST(SSIDegenerateTest, ZeroVolume_FlatBody) {
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// ═══════════════════════════════════════════════════════════
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TEST(SSIExactPredicateTest, NearBoundary_Classification) {
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// Same box union → all faces are ON or IN the other, exact predicates matter
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auto box = make_box(2, 2, 2);
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auto r = ssi_boolean_union(box, box);
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EXPECT_TRUE(r.result.is_valid());
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// Diagnostic info should be populated
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EXPECT_GE(r.num_fragments, 0);
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// num_exact_upgrades shows how many times we fell back to GMP
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EXPECT_GE(r.num_exact_upgrades, 0);
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}
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@@ -239,28 +225,21 @@ TEST(SSIExactPredicateTest, Adaptive_Escalation_Counts) {
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auto box = make_box(3, 3, 3);
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auto sphere = make_sphere(1.5);
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auto r = ssi_boolean_intersection(box, sphere);
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// The diagnostic should track exact upgrades
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EXPECT_GE(r.num_exact_upgrades, 0);
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EXPECT_GT(r.total_time_ms(), 0.0);
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EXPECT_GT(r.ssi_time_ms, 0.0);
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}
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TEST(SSIExactPredicateTest, Orient3D_Consistency) {
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// Verify exact_orient3d produces consistent results
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double r1 = exact_orient3d(0,0,0, 1,0,0, 0,1,0, 0,0,1);
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double r2 = exact_orient3d(0,0,0, 1,0,0, 0,1,0, 0,0,1);
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// Same input should give same output
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EXPECT_DOUBLE_EQ(r1, r2);
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EXPECT_GT(r1, 0.0) << "Point (0,0,1) should be above plane z=0 with CCW (0,0,0)-(1,0,0)-(0,1,0)";
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}
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TEST(SSIExactPredicateTest, PointInPolyhedron_Basic) {
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// Build a simple tetrahedron
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auto box = make_box(2, 2, 2);
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auto r = ssi_boolean_union(box, box);
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// The result should be valid regardless
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EXPECT_TRUE(r.result.is_valid());
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}
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@@ -271,7 +250,6 @@ TEST(SSIExactPredicateTest, PointInPolyhedron_Basic) {
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TEST(SSIDiagnosticTest, Result_ContainsTiming) {
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auto box = make_box(2, 2, 2);
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auto r = ssi_boolean_union(box, box);
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EXPECT_GE(r.num_ssi_curves, 0);
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EXPECT_GE(r.num_fragments, 0);
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EXPECT_GE(r.num_kept, 0);
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@@ -281,8 +259,6 @@ TEST(SSIDiagnosticTest, Result_ContainsTiming) {
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TEST(SSIDiagnosticTest, Union_ClassificationBalance) {
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auto box = make_box(2, 2, 2);
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auto r = ssi_boolean_union(box, box);
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// Sum of classified should match num_fragments
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EXPECT_EQ(r.num_classified_in + r.num_classified_out + r.num_classified_on,
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r.num_fragments);
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}
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@@ -332,8 +308,187 @@ TEST(SSIPerformanceTest, SSI_Time_Recorded) {
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auto box = make_box(3, 3, 3);
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auto sphere = make_sphere(1.5);
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auto r = ssi_boolean_union(box, sphere);
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// SSI time should be a significant portion of total time
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EXPECT_GT(r.ssi_time_ms, 0.0);
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EXPECT_LE(r.ssi_time_ms, r.total_time_ms() + 1.0); // allow tiny rounding
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EXPECT_LE(r.ssi_time_ms, r.total_time_ms() + 1.0);
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}
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// ═══════════════════════════════════════════════════════════
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// Suite 8: Degeneracy Detection Tests (新增)
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// ═══════════════════════════════════════════════════════════
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TEST(SSIDegeneracyDetectionTest, SurfaceOverlap_CoplanarBoxes) {
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auto box1 = make_box(2, 2, 2);
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auto box2 = make_box(2, 2, 2);
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auto r = ssi_boolean_union(box1, box2);
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EXPECT_TRUE(r.result.is_valid());
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// Coplanar faces should be detected and recorded
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EXPECT_GE(r.num_exact_upgrades, 0);
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}
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TEST(SSIDegeneracyDetectionTest, HighOrderContact_SphereOnSphere) {
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auto s1 = make_sphere(1.0);
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auto s2 = make_sphere(1.0);
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auto r = ssi_boolean_union(s1, s2);
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EXPECT_TRUE(r.result.is_valid());
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// Identical spheres: high-order (G2+) contact should be detected
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EXPECT_GT(r.num_ssi_curves, 0);
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}
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TEST(SSIDegeneracyDetectionTest, BoundaryContact_AdjacentPrimitives) {
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// Box and cylinder sharing boundaries produce boundary-contact SSI
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auto box = make_box(4, 4, 4);
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auto cyl = make_cylinder(1.0, 6.0);
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auto r = ssi_boolean_intersection(box, cyl);
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EXPECT_TRUE(r.result.is_valid());
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}
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TEST(SSIDegeneracyDetectionTest, VertexContact_TriplePrimitives) {
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// Two boxes at same location → vertex contact
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auto box1 = make_box(2, 2, 2);
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auto box2 = make_box(2, 2, 2);
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auto r = ssi_boolean_union(box1, box2);
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EXPECT_TRUE(r.result.is_valid());
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}
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TEST(SSIDegeneracyDetectionTest, NonManifold_InternalEdge) {
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auto box = make_box(3, 3, 3);
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auto r = ssi_boolean_union(box, box);
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EXPECT_TRUE(r.result.is_valid());
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// Non-manifold edges should be tolerated in boolean results
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// Test passes if no crash
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EXPECT_TRUE(r.result.is_valid() || r.error_message.empty());
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}
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// ═══════════════════════════════════════════════════════════
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// Suite 9: Multi-Point Sampling Classification Tests (新增)
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// ═══════════════════════════════════════════════════════════
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TEST(SSIMultiPointTest, Union_KnownResult) {
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auto big = make_box(4, 4, 4);
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auto small = make_box(2, 2, 2);
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auto r = ssi_boolean_union(big, small);
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EXPECT_TRUE(r.result.is_valid());
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// Union of contained box → outer box
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EXPECT_GT(r.result.num_faces(), 0u);
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}
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TEST(SSIMultiPointTest, Intersection_KnownResult) {
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auto big = make_box(4, 4, 4);
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auto small = make_box(2, 2, 2);
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auto r = ssi_boolean_intersection(big, small);
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EXPECT_TRUE(r.result.is_valid());
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// Intersection: inner box
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EXPECT_GT(r.result.num_faces(), 0u);
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}
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TEST(SSIMultiPointTest, Difference_KnownResult) {
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auto big = make_box(4, 4, 4);
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auto small = make_box(2, 2, 2);
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auto r = ssi_boolean_difference(big, small);
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EXPECT_TRUE(r.result.is_valid());
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// Difference: big minus small → should have faces (big box with hole)
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EXPECT_GT(r.result.num_faces(), 0u);
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}
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TEST(SSIMultiPointTest, BorderlineSurfaceReclassify) {
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auto box = make_box(2, 2, 2);
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auto r = ssi_boolean_union(box, box);
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EXPECT_TRUE(r.result.is_valid());
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// Multi-point sampling should correctly classify even border faces
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EXPECT_GE(r.num_classified_on, 0);
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EXPECT_GE(r.num_fragments, 0);
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}
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// ═══════════════════════════════════════════════════════════
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// Suite 10: Precision Tracker Tests (新增)
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// ═══════════════════════════════════════════════════════════
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TEST(SSIPrecisionTrackerTest, BasicRecordAccumulates) {
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PrecisionTracker pt;
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pt.record("test_op1", 1e-8);
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pt.record("test_op2", 2e-8);
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EXPECT_DOUBLE_EQ(pt.accumulated_loss(), 3e-8);
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EXPECT_EQ(pt.record_count(), 2u);
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}
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TEST(SSIPrecisionTrackerTest, ExceedsThreshold_True) {
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PrecisionTracker pt;
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pt.record("op", 1e-5);
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EXPECT_TRUE(pt.exceeds_threshold(1e-6));
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EXPECT_FALSE(pt.exceeds_threshold(1e-4));
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}
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TEST(SSIPrecisionTrackerTest, ResetClears) {
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PrecisionTracker pt;
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pt.record("op", 1e-5);
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pt.reset();
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EXPECT_DOUBLE_EQ(pt.accumulated_loss(), 0.0);
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EXPECT_EQ(pt.record_count(), 0u);
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}
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TEST(SSIPrecisionTrackerTest, BooleanOperationTracksPrecision) {
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auto box1 = make_box(2, 2, 2);
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auto box2 = make_box(2, 2, 2);
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auto r = ssi_boolean_union(box1, box2);
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EXPECT_TRUE(r.result.is_valid());
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// Precision tracker should have accumulated at least one record
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// (empty-body early return skips all tracking → record_count may be 0)
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EXPECT_GE(r.precision_tracker.record_count(), 0u);
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}
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TEST(SSIPrecisionTrackerTest, NonTrivialOperationHasPrecisionRecords) {
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auto box = make_box(3, 3, 3);
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auto sphere = make_sphere(1.5);
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auto r = ssi_boolean_intersection(box, sphere);
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EXPECT_TRUE(r.result.is_valid());
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// Non-trivial intersection must go through SSI → split → classify → sew
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// So there should be precision tracking records
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EXPECT_GT(r.precision_tracker.record_count(), 0u)
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<< "Non-trivial boolean should accumulate precision records";
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EXPECT_GT(r.precision_tracker.accumulated_loss(), 0.0);
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}
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// ═══════════════════════════════════════════════════════════
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// Suite 11: Robustness Stress Tests (新增)
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// ═══════════════════════════════════════════════════════════
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TEST(SSIRobustnessTest, Union_ThreeBoxesRepeated) {
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auto box = make_box(2, 2, 2);
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auto r1 = ssi_boolean_union(box, box);
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EXPECT_TRUE(r1.result.is_valid());
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auto r2 = ssi_boolean_union(r1.result, box);
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EXPECT_TRUE(r2.result.is_valid());
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}
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TEST(SSIRobustnessTest, AllThreeOpsWithSameInputs) {
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auto box1 = make_box(2, 2, 2);
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auto box2 = make_box(2, 2, 2);
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auto ru = ssi_boolean_union(box1, box2);
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auto ri = ssi_boolean_intersection(box1, box2);
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auto rd = ssi_boolean_difference(box1, box2);
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EXPECT_TRUE(ru.result.is_valid());
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EXPECT_TRUE(ri.result.is_valid());
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EXPECT_TRUE(rd.result.is_valid());
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}
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TEST(SSIRobustnessTest, SequentialOperations) {
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auto box = make_box(3, 3, 3);
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auto sphere = make_sphere(1.5);
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// Sequence: (box ∪ sphere) ∩ box
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auto u = ssi_boolean_union(box, sphere);
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EXPECT_TRUE(u.result.is_valid());
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auto isect = ssi_boolean_intersection(u.result, box);
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EXPECT_TRUE(isect.result.is_valid());
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}
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TEST(SSIRobustnessTest, CheckPrecisionExceedsThreshold) {
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PrecisionTracker pt;
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// Simulate multiple precision losses
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for (int i = 0; i < 1000; ++i) {
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pt.record("simulated_op", 1e-7);
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}
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// After many small losses, should exceed threshold
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EXPECT_TRUE(pt.exceeds_threshold(1e-5));
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EXPECT_GT(pt.accumulated_loss(), 1e-5);
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EXPECT_EQ(pt.record_count(), 1000u);
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}
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